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Services

Full-stack industrial engineering, one partner.

From a single PLC program to a five-site digital-transformation program, SeqControl fields the right specialists — and the right hardware — to deliver measurable outcomes. Every service below can be bought standalone or as part of an integrated program.

01 · Automation

Industrial Automation & Controls

From standalone machines to integrated production lines, our controls engineers deliver robust, maintainable automation that operators actually want to use.

  • PLC programming across Rockwell (ControlLogix, CompactLogix, PlantPAx), Siemens, Mitsubishi, Schneider & Beckhoff platforms
  • HMI / SCADA design with clear operator UX and alarm rationalization (ISA 18.2 / IEC 62682)
  • Drive, servo, and motion-system commissioning
  • Safety circuits — Category 3 / PLd / SIL per ISO 13849-1:2015 and IEC 61508
  • Machinery safety compliance to EN ISO 12100, EN 60204-1, and EN ISO 13849-2
  • Line integration, ISA-88 batch control, and ISA-106 procedural operations
  • Comprehensive FAT & SAT documentation and commissioning support
Platforms & Standards

We deliver to your site standard — or help you define one.

Our controls engineers are certified across the major PLC/HMI platforms and versed in the international standards that regulated industries expect.

Rockwell Studio 5000FactoryTalk View Siemens TIA PortalMitsubishi GX Works Schneider EcoStruxureBeckhoff TwinCAT 3 CODESYS ISA-88ISA-95 ISA-106ISA 18.2 IEC 61131-3IEC 61508 IEC 61511ISO 13849-1 EN 60204-1EN ISO 12100 UL 508ANFPA 79
02 · Data

SCADA, Historians & Industrial Data

Data is the raw material of every modern efficiency gain. We build the pipes, the lakes, and the dashboards — then make sure your team actually uses them.

  • SCADA design & deployment on Ignition, Wonderware, FactoryTalk, WinCC
  • Industrial DataOps with Litmus Edge — device connectivity, edge analytics, and cloud publishing in one platform
  • OPC UA (IEC 62541), MQTT Sparkplug B, and Modbus integrations across brownfield environments
  • Historian & time-series platforms — AVEVA PI, InfluxDB, TimescaleDB
  • MES / ERP connectivity to SAP, Oracle, and Microsoft Dynamics (ISA-95 aligned)
  • OEE, downtime, and genealogy reporting operators actually use
  • Unified Namespace (UNS) architectures for modern, event-driven plants
Architectures we deliver

From shop floor to top floor — one source of truth.

Whether your path forward is UNS-first, Litmus Edge DataOps, or a traditional ISA-95 stack, we'll design the architecture your IT and OT teams can support together.

Ignition 8Litmus Edge AVEVA PI SystemFactoryTalk Historian InfluxDBTimescaleDB GrafanaKafka MQTT Sparkplug BOPC UA · IEC 62541 Unified Namespace ISA-95ISO 22400 (KPIs)
03 · Cybersecurity

OT / ICS Cybersecurity

Protecting production means controls that don't get ripped out at 2 AM. Our assessments and deployments are engineered by people who understand uptime as well as threat models.

  • IEC 62443-2-1 / -3-2 / -3-3 / -4-1 gap assessments & maturity roadmaps with prioritized quick wins
  • Purdue-model segmentation and industrial DMZ design
  • Secure remote access for OEMs, engineers, and third-party vendors
  • Passive network monitoring & asset inventory (Claroty, Nozomi, Dragos-class)
  • Incident-response playbooks tailored to OT realities and safe failure modes
  • ISMS support for ISO/IEC 27001 and ISO/IEC 27019 certification readiness
  • Security-awareness training for operators, engineers, and leadership
Frameworks

Engineered to recognized standards.

We map every deliverable to the frameworks your regulators and customers are already asking about — so audits don't become a second project.

IEC 62443-2-1IEC 62443-3-2 IEC 62443-3-3IEC 62443-4-1 ISO/IEC 27001ISO/IEC 27019 NIST SP 800-82 Rev.3NIST CSF 2.0 IEC 61511 (SIS)MITRE ATT&CK · ICS CIS Controls v8
04 · Artificial Intelligence

AI Consulting, Training & Development

We turn AI into a line item on your P&L. From training your team to shipping production systems, every engagement starts with a business outcome and ends with software your people own.

Corporate AI training

  • Executive AI strategy workshops — identify the 3 highest-ROI use cases in your operation
  • Hands-on engineer bootcamps — prompt engineering, RAG, fine-tuning, agent design
  • Change-management playbooks so AI adoption actually sticks after we leave

AI-assisted software & code quality

  • AI-powered code review, bug finding, and static-analysis triage for engineering teams
  • Secure SDLC integration — CI pipelines that catch vulnerabilities before merge
  • Legacy-code modernization and automated refactoring accelerators
  • Test generation and coverage uplift for critical control software

Industrial AI systems

  • Predictive maintenance for rotating, reciprocating, and utility equipment
  • Computer-vision quality inspection & safety compliance — deployed at the edge
  • LLM copilots for SOPs, maintenance logs, QMS search, and document retrieval
  • Forecasting, anomaly detection, and process optimization
  • Agentic workflows for procurement, ticketing, and back-office automation
  • MLOps platforms with monitoring, drift detection, and safe model rollback
See it working in 30 minutes. Live walkthrough of vision QA, predictive maintenance, or an AI-assisted code-review demo — tailored to your stack.
Book a quick demo
AI toolchain

Open-source first. On-prem when it matters.

For regulated clients we support fully on-prem deployments including air-gapped installations. For the rest, we'll use the cloud you're already paying for.

PyTorchTensorFlow ONNXNVIDIA Jetson Triton InferenceMLflow LangChain · LlamaIndexOllama · vLLM Azure MLAWS SageMaker Anthropic Claude APIOpenAI API

Standards & governance

We align AI systems to the frameworks your compliance team is already tracking.

ISO/IEC 42001 (AI MS)ISO/IEC 23894 ISO/IEC 25010NIST AI RMF 1.0 EU AI Act
05 · Continuous Improvement

Continuous Improvement (CI) Programs

We combine classical Lean/Six Sigma discipline with modern digital tooling — so improvements stick and are visible on a dashboard the next morning.

  • Value-stream mapping and kaizen facilitation
  • OEE and downtime analytics deployed on the floor
  • SMED, TPM, and standard-work digitization
  • Statistical process control with automatic alerting
  • Green-Belt and Black-Belt training with on-the-job projects
  • Post-project sustainment and ROI tracking built into the scope
Methodologies

Classical discipline, modern tooling.

Our CI consultants are the same people writing the PLC code and building the dashboards — so gains are engineered in, not bolted on.

LeanSix Sigma TPMSMED DMAICTWI SPCISO 9001:2015 ISO 22400 (KPIs)IATF 16949
06 · Manufacturing

Custom Parts & Precision Manufacturing

When an automation project needs a bracket, a fixture, or an entire machine frame built to drawing, we make it in-house — to the same standard as our software.

  • 3, 4, and 5-axis CNC machining in aluminum, steel, stainless, and engineering plastics
  • Precision sheet-metal, laser cutting, and fabrication
  • Fixtures, jigs, and bespoke automation hardware
  • Panel build, assembly, and wiring to UL 508A, NFPA 79, EN 60204-1, and CE standards
  • Quality management aligned to ISO 9001:2015 and IATF 16949 where required
  • Prototyping through low-to-medium-volume production
  • Quality inspection with CMM (ISO 10360) and in-line vision
Capabilities

Prototype to production, under one roof.

Our in-house manufacturing arm means shorter lead times and fewer vendor hand-offs — the engineer who designed the part often machines the first-article themselves.

CNC MillingCNC Turning 5-axisSheet Metal Laser CuttingPanel Build UL 508ANFPA 79 EN 60204-1CE ISO 9001:2015IATF 16949 ISO 10360 (CMM)RoHS / REACH
6
Integrated service lines
99.98%
Average commissioned uptime
30-50%
Typical OEE lift on CI programs
< 2 yrs
Payback on our digital programs
Ready to start?

Not sure which service fits your problem?

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